--VW NOZZLES and INJECTORS

Found 39 product(s) (1-39 of 39)

--VW NOZZLES and INJECTORS
Complimenting our full line of replacement and upgrade nozzles, we now offer tested, loaded, and balanced new injectors!
- POWERPLUS 520 - - POWERPLUS 520 -
OUR BEST SELLER!
Set of 4 POWERPLUS nozzles
No smoke in A4 body 5-speed cars with stock chip
Best choice for most applications
Approximately +20 hp +40 torque on a stock car

Check out our new Injector Hot Swap Program   search for  injcalib in the search window

The exclusive factory authorized importer / distributor for Genuine Bosio nozzles for North America

Price: $279.00

- SPRINT 520 - - SPRINT 520 -
OEM style nozzles 205um nominal
Stock replacement for European 110 hp AFN/AHF/ASV motors.
Mild upgrade for 90 hp cars.

+20 HP  +20 torque

New Injector Hot Swap Program   search for  injcalib in the search window  ...more info at the bottom of this description

Or click on this link  “Hot Swap” injector program. http://www.kermatdi.com/servle...etail

Price: $189.00

-POWERPLUS 357- -POWERPLUS 357-
Set of 4 POWERPLUS nozzles
Commonly used in:
-- '98-'03 A4 body TDI with automatic transmission
-- Best upgrade choice for A3/B4 cars
-- Other VE PUMP TDI for mild power upgrade and better fuel economy
Approximately +10 hp +30 torque

New Injector Hot Swap Program   search for  injcalib in the search window 

Or click on this link  “Hot Swap” injector program. http://www.kermatdi.com/servle...etail



Price: $279.00

-POWERPLUS 502- -POWERPLUS 502-

Set of 4 POWERPLUS nozzles

We have begun to phase out PP502 nozzles and recommend the new DLC 1019 and PP764 nozzles

PP502 are still supported for existing installs and die hard enthusiast...   but DLC 1019's are the new nozzle with 2% less flow  than 502's and PP764's with 3% more flow than 502's

If PP502's are ordered we normally upgrade to PP764's


New Injector Hot Swap Program   search for  injcalib in the search window  

Or click on this link  “Hot Swap” injector program. http://www.kermatdi.com/servle...etail

Price: $279.00

-POWERPLUS 764- -POWERPLUS 764-

kermaTDI : The exclusive factory authorized importer / distributor for Genuine Bosio nozzles for North America




Set of 4 POWERPLUS nozzles +25 hp +50 torque


-POWERPLUS 764 -

The Power Plus 764 Nozzle is the an excellent upgrade for most TDIs equipped with a mild to moderate turbo upgrade. It is also an effective upgrade on other VE TDI cars. 226.0um orifice diameter.

Bosio nozzles from kerma is the best option for maintenance,, or tdi performance upgrades of VW TDI injectors. kermaTDI started the TDI performance market with Powerplus 520 Bosio nozzles. This was the first breakthrough in VW Diesel performance.

Add kermaTDI VW TDI turbo upgrades, and TDI ECU or TDI Tuning upgrades with the kerma Q Loader flash programmer ...and we can take the 90 Horsepower VW TDI to 135 , 150, or 175+ Horsepower.  TDI performance with increased fuel economy , that is why kermaTDI is a leader in VW diesel performance .
Price: $279.00

A4/NB (MKIV) TDI® Engine Tools (1999.5-2003) A4/NB (MKIV) TDI® Engine Tools (1999.5-2003)

A4/NB (MKIV) TDI® Engine Tools (1999.5-2003)

Part MNA4KIT7PC - A4/NB Timing Belt Tool Kit

Compete kit of all 7 specialty tools for changing the timing belt on TDI® Engine codes ALH. Chassis include all 1999.5-2003 Golf®/Jetta® (A4) or MK-IV and all New Beetle® TDI® to 2003. This group has a silver colored cast aluminum valve cover and a cartridge-type oil filter at the front of the engine, high on the block. Not for 2004 models equipped with PD-type engines. 7 piece kit price or sold individually below. For those models with manual transmission, we sell an offset 10 mm box wrench (MN248200) separately below.
Price: $222.00

Bosio DLC 1019 (ULSD RATED) Bosio DLC 1019 (ULSD RATED)

Bosio ULSD 1019

***ULSD Rated***

Product ID: 1019ULSD

***Direct replacement for the "T4-150hp" Nozzle but with DLC Coatings***

OEM style nozzles are 216 µm nominal
Stock replacement for European 150 hp AXG motors. 

- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases

Price: $299.00

Bosio DLC 520 (ULSD RATED) Bosio DLC 520 (ULSD RATED)

Bosio ULSD 520

***ULSD Rated***

Product ID: 520ULSD

***Direct replacement for the AFN / ASV Nozzle but with DLC Coatings***

OEM style nozzles are 205 µm nominal
Stock replacement for European 110 hp AFN / ASV motors. 

- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases

 

Optimized 205 µm Nominal Hole diameter

Price: $249.00

Bosio PowerPlus Stage 2 764 Nozzles Bosio PowerPlus Stage 2 764 Nozzles
Bosio Power Plus Stage 2 764 nozzles. 7 hole version of the PowerPlus 764 nozzles to permit increased flow and improve atomization. The flow rate of these nozzles is between the R520 and 2R520 (seven hole) nozzles.

New Injector Hot Swap Program   search for  injcalib in the search window 

Or click on this link  “Hot Swap” injector program. http://www.kermatdi.com/servle...etail

Price: $439.00

Bosio RACE 520 nozzles Bosio RACE 520 nozzles
br />Max power and still great MPG with our Low Smoke calibration. This is a great nozzle for larger upgraded turbos, intercooler and custom tuning.

Set of 4 Race nozzles

Price: $379.00

Bosio Race 520 Stage 2 Nozzles (set of 4) Bosio Race 520 Stage 2 Nozzles (set of 4)
The newest nozzle for serious power!
Price: $545.00

Bosio Race 783 Pumpe Duse "Race" nozzles Bosio Race 783 Pumpe Duse "Race" nozzles
An upgrade for your PD injectors that tested up to 250+ hp with the right supporting mods. Please call tech support for important installation information before ordering
Price: $519.00

Bosio SPRINT 357/442 nozzles Bosio SPRINT 357/442 nozzles
Set of 4 OEM style nozzles 184um nominal
Standard on some 1Z/AHU motors
Mild upgrade for cars with auto transmission

Price: $240.00

Bosio Sprint 672 nozzles Bosio Sprint 672 nozzles
Stock Replacement for '98 to '03 TDI with automatic transmission. 138um hole diameter.

Price: $240.00

Bosio SPRINT 706 Nozzles Bosio SPRINT 706 Nozzles
Stock replacement for 5-speed 90 hp TDI ALH '98 to '03. 185.4um diameter

Price: $240.00

Bosio SPRINT 764 Nozzles Bosio SPRINT 764 Nozzles
Set of four {4}OEM style nozzles 216um nominalReplaces original equipment on 5-cylinder Caravelle/Multivan AHY 151hp

Price: $240.00

Bosio VW GTD Nozzles (308) Bosio VW GTD Nozzles (308)
Set of 4 injector nozzles. Upgrade for TD (not TDI) Canadian AAZ engines.
Price: $135.00

Digital Calibration and Nozzle mounting for Pumpe Duse (PD) Digital Calibration and Nozzle mounting for Pumpe Duse (PD)
Digital Calibration and Nozzle mounting for Pumpe Düse (PD)



Also known as Unit Injectors, these incorporate the nozzle assembly with a 2000 bar high pressure pump providing each cylinder its own "Unit Injector". This system greatly increases the precision and control over combustion when compared with older fuel injection systems.

With every service we provide a complete tear down and inspection of the PD injector. Following the inspection the injectors are ultrasonic cleaned and rebuilt. Each injector is individually setup to insure the most precise calibration of the two-stage injection. We are able to set the PD injectors back to OEM specs or for custom or race applications we can provide a custom pressure setup according to your specifications

We now stock a complete range of new nozzles for the entire PD line of engines up to and including Race nozzles for off-road applications. As we always have, we only stock the OEM shims accross the complete range of sizes.  Includes 4 Seal Kits

Additionally we stock new internal alignment pins and are available as needed during your overhaul.

We offer fast turnaround which is typically one business day. Along with your overhaul we provide a data sheet with the complete details of your injector service for your records.
Price: $692.00

Injector Calibration / Hot Swap Injector Calibration / Hot Swap
NOW INCLUDES FREE INJECTOR RECALIBRATION AND CLEANING at 100,000 miles of service ...and NEW FUEL LINES!!

Injector pop testing and calibration. This is the only way to properly set up your new Genuine Bosio nozzles for ideal performance! 

We feel this is the most technically correct and precise way to maintain or upgrade your injection system. Each set of nozzles comes with a computer printout.  

Exclusive Pressure Setting Options :

Stage 1- Low Smoke for cleanest operation [ ideal for stock or lightly modified vehicles ]

Stage 2 - Low Smoke for Tuned Vehicles  
                Please note:  Stage  2 and 3 are the most popular settings and we can always recalibrate

Stage 3- Low Smoke for vehicles with Turbo, Tune, Clutch and also exhaust, camshaft, and intercooler upgrades
                Please note:  Stage  2 and 3 are the most popular settings and we can always recalibrate


Stage 4 - Low Smoke for vehicles with all of the above and full upgrades including Camshaft, Exhaust, Intakes and cylinder head work

Stage 5 - Custom Settings for very highly modified vehicles

Optional upgrade to kermaTDI Hot Swap Injector Program

Please indicate the year of your vehicle below, as there is an adapter necessary for 2003 vehicles.

=======================

Hot Swap $600 security deposit on Injector cores and loaner tools

Injector cores and loaner tools must be returned within 30 days to receive a refund of the security deposit. If good injector cores are not returned in a reasonable time frame; After 30 days 50% of the deposit is lost, and after 45 days 100% of the deposit is lost.  We really wish this was not required, but we have received cores 8 months late. And , yes, if there are special circumstance we will make an exception
Price: $176.00

New ALH/1Z/AHU Injectors w/ Power Plus 357 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 357 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 357 nozzles.

Price - $899
($200 Core Deposit)

Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Power Plus 502 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 502 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 502 nozzles.

Price - $899
($200 Core Deposit)



Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Power Plus 520 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 520 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 520 nozzles.
Price: $899.00

New ALH/1Z/AHU Injectors w/ Power Plus 764 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 764 Nozzles (set of 4)

Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 764 nozzles.

Price - $899 
($200 Core Deposit)
Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Race 520 Stage 1 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Race 520 Stage 1 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Bosio Race 520 Stage 1 nozzles.
Price - $999
($200 Core Deposit)
Price: $1,199.00

New ALH/1Z/AHU Injectors w/ Race 520 Stage 2 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Race 520 Stage 2 Nozzles (set of 4)

Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Bosio Race 520 Stage 2 nozzles.

Price - $1,099
($200 Core Deposit)
Price: $1,299.00

NEW BEW injectors (set)
Brand New BEW injectors, sold as a complete set of four.
Price: $2,100.00

TDI Injector Slide Hammer Puller TDI Injector Slide Hammer Puller
Great tool for pulling injectors when installing Bosio nozzles ALH engines and earlier
Price: $42.00
--VW NOZZLES and INJECTORS  |  -New and Remmanned Injectors
ALH injectors bodies COMPLETE NEW (set of 4) ALH injectors bodies COMPLETE NEW (set of 4)

BRAND NEW 2-stage injectors for rotary injector pump TDI's.

PRICE - $599
($250 Core Deposit)

Price: $849.00

Bosio DLC 1019 (ULSD RATED) Bosio DLC 1019 (ULSD RATED)

Bosio ULSD 1019

***ULSD Rated***

Product ID: 1019ULSD

***Direct replacement for the "T4-150hp" Nozzle but with DLC Coatings***

OEM style nozzles are 216 µm nominal
Stock replacement for European 150 hp AXG motors. 

- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases

Price: $299.00

Bosio DLC 520 (ULSD RATED) Bosio DLC 520 (ULSD RATED)

Bosio ULSD 520

***ULSD Rated***

Product ID: 520ULSD

***Direct replacement for the AFN / ASV Nozzle but with DLC Coatings***

OEM style nozzles are 205 µm nominal
Stock replacement for European 110 hp AFN / ASV motors. 

- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases

 

Optimized 205 µm Nominal Hole diameter

Price: $249.00

Digital Calibration and Nozzle mounting for Pumpe Duse (PD) Digital Calibration and Nozzle mounting for Pumpe Duse (PD)
Digital Calibration and Nozzle mounting for Pumpe Düse (PD)



Also known as Unit Injectors, these incorporate the nozzle assembly with a 2000 bar high pressure pump providing each cylinder its own "Unit Injector". This system greatly increases the precision and control over combustion when compared with older fuel injection systems.

With every service we provide a complete tear down and inspection of the PD injector. Following the inspection the injectors are ultrasonic cleaned and rebuilt. Each injector is individually setup to insure the most precise calibration of the two-stage injection. We are able to set the PD injectors back to OEM specs or for custom or race applications we can provide a custom pressure setup according to your specifications

We now stock a complete range of new nozzles for the entire PD line of engines up to and including Race nozzles for off-road applications. As we always have, we only stock the OEM shims accross the complete range of sizes.  Includes 4 Seal Kits

Additionally we stock new internal alignment pins and are available as needed during your overhaul.

We offer fast turnaround which is typically one business day. Along with your overhaul we provide a data sheet with the complete details of your injector service for your records.
Price: $692.00

Injector Calibration / Hot Swap Injector Calibration / Hot Swap
NOW INCLUDES FREE INJECTOR RECALIBRATION AND CLEANING at 100,000 miles of service ...and NEW FUEL LINES!!

Injector pop testing and calibration. This is the only way to properly set up your new Genuine Bosio nozzles for ideal performance! 

We feel this is the most technically correct and precise way to maintain or upgrade your injection system. Each set of nozzles comes with a computer printout.  

Exclusive Pressure Setting Options :

Stage 1- Low Smoke for cleanest operation [ ideal for stock or lightly modified vehicles ]

Stage 2 - Low Smoke for Tuned Vehicles  
                Please note:  Stage  2 and 3 are the most popular settings and we can always recalibrate

Stage 3- Low Smoke for vehicles with Turbo, Tune, Clutch and also exhaust, camshaft, and intercooler upgrades
                Please note:  Stage  2 and 3 are the most popular settings and we can always recalibrate


Stage 4 - Low Smoke for vehicles with all of the above and full upgrades including Camshaft, Exhaust, Intakes and cylinder head work

Stage 5 - Custom Settings for very highly modified vehicles

Optional upgrade to kermaTDI Hot Swap Injector Program

Please indicate the year of your vehicle below, as there is an adapter necessary for 2003 vehicles.

=======================

Hot Swap $600 security deposit on Injector cores and loaner tools

Injector cores and loaner tools must be returned within 30 days to receive a refund of the security deposit. If good injector cores are not returned in a reasonable time frame; After 30 days 50% of the deposit is lost, and after 45 days 100% of the deposit is lost.  We really wish this was not required, but we have received cores 8 months late. And , yes, if there are special circumstance we will make an exception
Price: $176.00

New ALH/1Z/AHU Injectors w/ Power Plus 357 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 357 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 357 nozzles.

Price - $899
($200 Core Deposit)

Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Power Plus 502 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 502 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 502 nozzles.

Price - $899
($200 Core Deposit)



Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Power Plus 764 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 764 Nozzles (set of 4)

Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 764 nozzles.

Price - $899 
($200 Core Deposit)
Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Race 520 Stage 1 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Race 520 Stage 1 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Bosio Race 520 Stage 1 nozzles.
Price - $999
($200 Core Deposit)
Price: $1,199.00

New ALH/1Z/AHU Injectors w/ Race 520 Stage 2 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Race 520 Stage 2 Nozzles (set of 4)

Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Bosio Race 520 Stage 2 nozzles.

Price - $1,099
($200 Core Deposit)
Price: $1,299.00

NEW BEW injectors (set)
Brand New BEW injectors, sold as a complete set of four.
Price: $2,100.00

NEW PD150 Injectors NEW PD150 Injectors
LIMITED QUANTITES AVAILABLE... New in box, genuine parts from VW.
Price is for a COMPLETE SET OF FOUR INJECTORS
We also have PD100 injectors for BEW and BRM motors
Price: $2,350.00